42mm Split Set Stabilizers Used High Different Sizes Mining Friction Rock Bolt Machine / Split Set

Product Description

Underground Mining Bolt Making Machine
Split Set Stabilizer Rock Bolts Making Machine

Underground Mining Bolt Split Set Stabilizer Rock Bolts Making Machine

The splitsets machine is a crucial equipment designed and built for splitsets stabilizers production. The Split sets consist of a slotted tube and a bearing plate. One end has a tapered shape for easy installation and the other end has a welded ring to firmly hold the plate.

Slotted tube forming machine
Steel ring-making machine
Steel ring-welding machine
Bearing plate-making machine
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Mining Bolt Machine Details
Split Set Profile Blueprint

Expandable Friction Bolts Making Machines

The swellex-type bolt (also named as expandable friction bolts) is made of a round steel tube, which is cold-rolled into an OMEGA shape with bushing welded onto each end. Alternatively, steel sheets can be used to produce the swellex-type bolts through a multiple manufacturing process involving sheet shearing, welding, cold-rolling, and assembling.
Expandable Friction Bolt Profile
Omega Shape Roll Forming
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Technical Specifications

Decoiler: Manual decoiler * Hydraulic decoiler (Optional)
Forming station: According to your profile drawings * With straighten revise rollers
Main machine motor brand: Shanghai Lichao (Famous Brand) * Siemens (Optional)
Driving system: Chain drive or Gear drive * Gearbox drive (Optional)
Machine structure: Cantilever type * Forged Iron station (Optional)
Forming speed: 10-20 (M/MIN) * Or according to your profile drawings
Rolling Shaft: 40Cr Steel Material * (Modulation, fine turning, fine grinding)
Rollers' material: CR12 Steel (Quenching, fine turning and grinding of inner holes and surfaces, Hard chrome) * SKD-11 (Optional)
Cutting system: Post-cutting * Pre-cutting (Optional)
Frequency changer brand: Yaskawa * Siemens (Optional)
PLC brand: Delta, Touch Screen * Siemens (Optional)
Power supply: 380V 50Hz 3ph * Or according to your requirement
Machine color: Industrial blue * Or according to your requirement
Runout Table: Roller type, non-power * Motorized, Drop off, auto stack (Optional)
Complete Line Overview

Main Components breakdown

Standard Decoiler

De-Coiler is provided to load raw material coil on its bridge, hold the coil and store the raw material in the loop area before processing. It ensures smooth decoiling for the line.

Standard Decoiler
Roll Forming Unit

Roll Forming System

Consisting of pairs of contoured roll tools. While the coil stock passes through successive contoured rolls, the material bends to its desired shape.

1. Rolling shaft: 40Cr STEEL, tempering treatment to prevent deformation and improve hardness. Shaft diameter: 75mm.
2. Roller: Cr12 steel, chromed treatment to improve hardness, prevent abrasion, and offer anti-corrosion for a longer service life.

Flying Cutting Saw

The flying cutting saw ensures a perfect, clean shape without deformation after shearing during continuous production.

Flying Cutting Saw
PLC Control Panel 1

PLC & Control Panels

Frequency brand: Delta | PLC brand: Delta | Screen type: Touch screen interface alongside manual physical buttons. Supported languages: English, Chinese, and Spanish.
Low pressure electrical parts: Schneider brand | Encoder: Omron brand.
Remark: Supports multi-orders input, ensuring the machine can work continuously according to different requests without stopping. High-quality branded electrical parts make maintenance easy.

PLC System Cabinet

Enclosed dust-proof cabinet configuration containing high-quality PLC drivers, frequency changers, and circuitry terminals for stable machine control.

PLC Control Panel 2
Machine Details

Production Line Showcase

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Formed Profile Diagram
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Roll Forming Machines Grid 1
Roll Forming Machines Grid 2
Workshop Assembly
Machine Testing
Quality Banner
Packaging and Shipping

Frequently Asked Questions

How to maintain the machine?
Add mechanical lubrication to the chain, bearings, and cutting slide every month. Add mechanical lubrication to the gearbox case every half a year.
Do you sell only standard machines?
No, most of our machines are custom-built according to customers' specific requirements, utilizing top brand name components.
How many workers are required to operate the machine?
Only 1-2 workers are needed to operate the entire line.
How to visit your facility?
You can travel via high-speed train or fly to the nearest major airport. Please coordinate your travel plans with us in advance so we can arrange local pick-up services.
What can you do if the machine is broken?
Our machine's warranty period is 12 months. If the broken parts cannot be repaired, we will send new replacement parts for free, but you will need to cover the express shipping costs. Beyond the warranty period, we provide lifetime technical support and can resolve issues via mutual negotiation.
How can I trust you that machines have passed test running before shipping?
We record comprehensive testing videos for your reference before shipment, and you are also welcome to visit our facility to inspect and test the machines in person.
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